Prospect of precision round parts industry

In recent years, due to various reasons of the mould industry, the development of

the precision round parts industry is facing many difficulties. We first analyze the

positioning of the mould in the whole manufacturing industry, and then we will know

its prospects.



Development expectation of precision round parts industry：

Firstly, the external environment, which has to be considered. Economic recovery is

only a matter of time. There is nothing to worry about, and then there will be a

series of yizekv18 measures to stimulate the economy. As long as China's economy

remains at about 8% per year, there will be nothing to worry about in the

manufacturing and precision round parts industry.

Prospect of precision round parts industry



Then there is the internal environment. After these years of brutal competition,

many precision round parts factories fail and survivors naturally have their own way

to survive. Either they have stable customers, strong business or high quality. Such

a company, once the external environment improves and business volume increases, the

increase in profits can be expected.



Mould industry is still promising, because it is the two core of manufacturing

industry after all, especially when the two core began to merge into a core, another

golden age is coming! Even if it is really depressed and difficult, we can not deny

the industry! Especially in such a basic industry.



The precision round parts industry is always an industry that depends on technology

and quality!

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How to Reduce the Defects of Surface Grinding？

In the process of surface grinding, we often encounter problems such as surface quality, shape and size not up to standard, stress concentration and so on, which lead to unqualified parts and can not be used. So how can we reduce the defects of surface grinding? Here are some useful experience and techniques.



1. Reasonable use of cooling lubricant, play the three major roles of cooling, washing and lubrication, keep cooling and lubrication clean,yizekv18 so as to control grinding heat within the allowable range, in order to prevent thermal deformation of the workpiece.



2. Reasonable selection and dressing of grinding wheels.



3. Reasonable selection of grinding parameters for surface grinding, and the use of a small radial feed grinding method or even fine grinding.

How to Reduce the Defects of  Surface Grinding？



4. Electrolytic grinding is used to improve the manufacturing accuracy and the quality of mold parts processing.



5. Reduce the quenching stress to the minimum after heat treatment.



6. Elimination of grinding stress.



7. For precision grinding of precise mold parts with dimension tolerance less than 0.01 mm, attention should be paid to the influence of ambient temperature, and constant temperature grinding should be required.



Above is the experience of YIZE MOULD on how to reduce the defects of surface grinding. If you have any questions, please consult us anytime!

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The flow path about design of precision stamping mold parts

The flow path about design of precision stamping mold parts refers to the digital design of enterprise mould, including cavity die and cold punching die. On the basis of traditional mold design, the digital design tools are fully applied to improve the quality of design of precision stamping mold parts.



The flow path about design of precision stamping mold parts are as follows:

1. Customers provide product drawings. Customers provide product drawings. They may be concept yizekv18 drawings (customer engineering drawing concepts) or real-time photos of which products they like.



2. Transfer engineering drawings and draw them with three-dimensional software



3. Make a mirror shrinkage map, mirror the previous engineering drawings once and enlarge a multiple of the shrinkage rate.

The flow path about design of precision stamping mold parts



4. Improving the organization map of precision stamping mold parts.



5. Moulding.



In this process, there are some matters needing attention as follows:

1. Understand whether the product view provided is complete, whether the technical requirements are clear, and whether there are any special requirements.



2. Understand the applicable press conditions and related technical specifications, and determine the appropriate die and related parameters according to the selected equipment, such as die base size, die handle size, die closure height and feeding mechanism, etc.

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What is the primary maintenance of injection mold？

The primary maintenance of injection mold refers to the daily maintenance of injection mold by operators in production. The main contents are cleaning, lubrication and inspection.



The following is a detailed explanation about the primary maintenance of injection mold:
1.Maintenance during moulding
The upper and lower surfaces of the injection mould should be cleaned before the injection mould is installed to ensure that the installation surface of the injection mould and the working table surface of the press yizekv18 are not crushed and the parallelism of the upper and lower installation surfaces of the injection mould in production is ensured.

2.Maintenance of injection mold in production
The corresponding parts of the injection mould, such as guide pillars, are regularly oiled in production.



3.Post-production Maintenance
After the end of production, the injection mould should be inspected comprehensively. The injection moulds should be cleaned completely to ensure the cleanliness of the injection moulds. Clean up the waste in the injection mould to ensure that there is no waste in the waste box.



The primary maintenance of injection mold is conducive to the production of high-quality injection mold parts, which should be widely promoted.

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Common methods about polishing of precision plastic mold parts

For small parts such as precision plastic mold parts, every processing procedure needs to be careful, otherwise,mold parts may be scrapped. For example, polishing of precision plastic mold parts.



How do we make every small mold accessory smooth and beautiful, and how do we make this polishing yizekv18 process? Next, YIZE MOULD will introduce six methods about polishing of precision plastic mold parts.



1. Mechanical Polishing

Mechanical polishing is a polishing method to get smooth surface by cutting and plastic deformation of material surface to remove the convex part after polishing.



2. Chemical Polishing

The main advantage of this method is that it can polish complex workpieces without complicated equipment.



3. Electropolishing

Compared with chemical polishing, the effect of cathodic reaction can be eliminated and the effect is better.

Common methods about polishing of precision plastic mold parts



4. Ultrasound Polishing

Ultrasound processing has small macro force and will not cause workpiece deformation, but it is difficult to manufacture and install the tooling.



5. Fluid Polishing

Fluid polishing relies on high-speed flow of liquid and abrasive particles to wash the surface of precision plastic mold parts to achieve polishing purposes.



6. Magnetic Abrasive Polishing

This method has high processing efficiency, good quality, easy control of processing conditions and good working conditions.



Although polishing of precision plastic mold parts is a simple and common processing step, different methods can be selected according to the differences of workpieces in order to achieve good results.

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Process requirements for connector mold parts machining

How to do a good job of connector mold parts machining requirements, let's take a look.



Precision connector mold parts machining is one of the most effective methods for enterprise's mechanical mold processing. Compared with traditional processing technology, it adopts the procedure of reducing the number of loading and operating steps of the workpiece. In addition, it keeps the orientation and perfect process manufacturing.



In order to ensure the precision of die processing, improve the quality of production and reduce production costs,yizekv18 connector mold parts machining has a strong oxidation, but also shows the following characteristics:
1.There is a certain lower deformation resistance and a certain range of temperature.
2.High and balanced surface strength after quenching.

connector mold parts machining




3.The quality requirement of grinding wheel and the unstable cooling environment are not easy to cause damage and cracks.
4.The cutting quantity is large, the wear degree is low, and the roughness of the surface is low.



YIZE MOULD is a manufacturer of connector mold parts machining in Dongguan. We can provide you with professional hardware connector mold parts manufacturing services. If necessary, please contact us,our company will reply to you as soon as possible!

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Main working process of CNC system

As we all know, CNC processing technology has been widely used in the mould processing industry. Today we will discuss the main working process of CNC system.



Generally speaking, the main working processes of CNC system are as follows:
1.Preparations for normal work
After switching on the power supply, the CNC device will check and diagnose the working status of each component of the CNC system and the CNC machine tool, and set the initial state.

2. Input of part processing control information

Main working process of CNC system



3. Decoding and Preprocessing of NC Processing Program

4. Interpolation calculation

After processing control information of a program segment is preprocessed, interpolation is performed. Interpolation means densification of data points on a curve with known starting and ending points.



5. Position control

The interpolation results are taken as the command values of the position regulators of the coordinate axes in the servo systems of the yizekv18 coordinate axes, and the displacements measured by the position detection elements on the machine tools are taken as the actual position values.



As a quality CNC Processing manufacturer, YIZE MOULD has introduced the above main working process of the CNC system for you. If you want to know more, you can contact us at any time!

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How to distinguish between EDM and WEDM?

In the current mold processing industry, many people can not distinguish between EDM and WEDM, so how to distinguish them? Let's have a look today.



EDM equipment is only a general term. It can be divided into EDM forming machine tool and WEDM machine tool. EDM machine tool is widely used in die processing. Both of them have the same processing principle. They use current positive and negative contact discharge to produce high temperature to melt metal, so as to achieve the purpose of cutting. EDM can only process metal parts. There is hardly any cutting force in the process of machining, and there is no special requirement for the hardness of the parts.



Wire cutting machine tools are divided into fast and slow wire. As the name implies, it is distinguished according to the speed yizekv18 of wire movement. Quick-walking wire is usually recycled with molybdenum wire as electrode wire. The processing efficiency is relatively high and the accuracy is low.

EDM and WEDM



Slow walking wire uses copper wire as electrode wire, which has low processing efficiency and high accuracy. Generally, it needs to be cut 3-4 times. The processing cost is high. Wire cutting uses wire electrodes to move back and forth, cutting parts like a saw. The disadvantage is that only the top and bottom parts can be processed.



These are some of the features of EDM and WEDM. Now do you know how to distinguish between EDM and WEDM? Follow YIZE MOULD,we will bring you more brilliant industry trends!

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Quality inspection system of precision connector mold parts manufacturer

Today we will look at the quality inspection system of YIZE MOULD, a professional precision connector mold parts manufacturer.



The quality of the mould is the most direct reflection of the strength for a precision connector mold parts manufacturer. As a high quality precision connector mold parts machining factory, Yize attaches great importance to quality management. The company has set up a product inspection department to control the quality of products in real time and to provide quality service.

Quality inspection system of precision connector mold parts manufacturer



At present, YIZE has a set of effective quality management system. After sorting out, the management of product data, drawing documents yizekv15 and process data of each product yizekv16 are clear at a glance, and a complete computer database of document management is established. At the same time, we strictly standardize the means of testing, and take every part seriously.



To become a good precision connector mold parts manufacturer, we need to pay attention to all aspects. YIZE puts product quality yizekv18 testing in an important position not only to reassure customers, but also to lay a solid foundation for our future development.

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About the characteristics of plastic mold spare parts

Today let's take a look at the characteristics of plastic mold spare parts.

Generally speaking, the characteristics of plastic mold spare parts include the

following three:
1.High temperature performance
When the working temperature of plastic die parts is higher, the hardness and

strength will decrease, leading to early wear or yizekv18 plastic deformation of the

die and failure. Therefore, the die material should have high temper resistance

stability to ensure that the die has high hardness and strength at working

temperature.


2. Cold and thermal fatigue resistance

Some moulds are in the state of repeated heating and cooling in the working process,

which makes the surface of the cavity subject to tension and pressure variable

stress, causes surface yizekv16 cracking and peeling, increases friction, hinders

plastic deformation, reduces dimensional accuracy, and leads to die failure. Thermal

and cold fatigue is one of the main failure modes of hot working dies, and the die

should have high cold and thermal fatigue resistance.

3. Corrosion resistance
Some parts of plastic mould, such as plastic mold spare parts, exist chlorine,

fluorine and other elements in the plastic. yizekv15 After heating, they decompose

and precipitate strong corrosive gases such as HCI and HF, which erode the surface

of the mould cavity, increase its surface roughness and aggravate wear failure.

The above is about the characteristics of plastic mold spare parts, if you want to

know more information, please follow YIZE MOULD!

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Management of jig and fixture manufacturing

To ensure the quality of jig and fixture, the management link is more important. The yizekv16 key points of quality control in the management of jig and fixture manufacturing can be started from the following aspects:



1.Effective management of product data, process data and drawing documents

2.Maintaining data consistency and integrity of ，mold  drawings, process and objects

3.The design and cost of jig and fixture manufacturing must be summarized in time

4.Overall planning

5.Developing a complete and practical mould production management system

6.Establishing quality inspection yizekv15 departments and stricting regulating detection means



Through the above points to manage the jig and fixture manufacturing, so as to ensure product quality, improve the comprehensive competitiveness of the company, and yizekv18 open a new chapter in the precision round parts manufacturing industry.

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How to customize core pins and sleeves

Today, almost all manufacturers have abandoned the traditional processing, but to provide customers with specialized customized services. So, how to customize core pins and sleeves?let's analyze it together.



As far as we know, many products are inseparable from core pins and sleeves, the development advantages of core pins and sleeves are also reflected. Before we customize core pins and sleeves, we must first ensure the yizekv15 correctness of the drawings, and how to communicate them clearly to the manufacturer is particularly important.

YIZE MOULD



Furthermore, when communicating with plastic core pins manufacturers, we should ensure the feasibility of the requirements and negotiate the price and delivery time reasonably.



YIZE MOULD has more than ten years experience in customizing mold parts. It has formed a comprehensive system for yizekv16 communication with customers, technical production, yizekv18 delivery management, quality control, etc.We can provide first-class service for customers.



If you have the need to customize customize core pins and sleeves, welcome to consult us.

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Innovation of carbide tungsten parts processing

The development of carbide tungsten parts processing can not be achieved overnight. The innovation and development of the industry and the promotion of the whole environment are indispensable.



Everything of life is undoubtedly metabolizing. It is a kind of progress that the old age strides into the new era. The yizekv15 development of the new era also has higher requirements for life, science and technology, and we will be eliminated if we stop blindly.



As a carbide tungsten parts processing company, Yize has never bowed to difficulties. Whether it is Japan's high-precision, high-quality requirements,or European and American countries'delivery, can be one-to-one correspondence calmly.

Innovation of carbide tungsten parts processing

Over the years, the development of YIZE MOULD is also visible to the naked eye. It is yizekv18 undoubtedly a successful step from several machines at the beginning of its establishment, the number of single-digit workers to more than 100 people now. It is also because we dare to challenge new things, dare to accept other people's suggestions and move forward modestly that we can achieve today's results.



YIZE MOULD specializes in precision carbide tungsten parts and supports the customized service for carbide tungsten parts processing. If you need it, you can send us the drawings as soon as possible.YIZE will serve you wholeheartedly!

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Customized tungsten carbide mold parts processing products

As we often say, cemented carbide is actually tungsten steel, a superhard metal material. It has the characteristics of high hardness, high strength, wear resistance, corrosion resistance and high temperature resistance. Tungsten carbide mold parts processing products with tungsten steel have good physical stability and durability. Nowadays, it is widely used in many industrial production and processing.




YIZE MOULD can customize precision tungsten carbide mold parts processing products according to customer drawings. As a tungsten carbide mold parts manufacturer, we have been committed to providing precise tungsten steel products for machinery industry production. From tungsten steel blank to tungsten steel parts forming, the tolerance requirements of yizekv16 production and processing parts can be achieved (+0.002), concentricity and parallelism. It can achieve 0.002, especially the line tolerance requirement of precision tungsten steel parts can solve the overall accuracy requirement.

YIZE MOULD



Therefore, we can meet the customer's high-standard precision tungsten steel processing requirements, especially the requirements of internal thread precision processing operations. We can all base on the accuracy tolerance required by the customer's drawings, and operate in good faith.



Dongguan Yize Mold not only grasps every detail of the processing technology in the specific processing process, but also needs to be strictly checked in the finished product inspection to ensure that yizekv18 the tolerance accuracy is 100% in accordance with the requirements of drawing data parameters. This is due to 15 years of consummate and rich production and yizekv15 processing experience, as well as supporting advanced and high-quality testing equipment and rich technical precipitation.

If you need to customize precision tungsten carbide mold parts processing products, please contact us.

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