Teach us how to reduce the wear rate in the process of precision parts processing?

 

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In the process of precision parts processing, reducing the wear rate is the key to improve product quality, extend equipment life and reduce production costs. The following are some effective measures to reduce precision parts machining.
Wear rate in process:

1. Optimize design and material selection

Reasonable design: By optimizing design, reduce friction and stress concentration points between parts, select reasonable tolerances and fit gaps to reduce wear.
Selection of wear-resistant materials: according to the working environment and requirements of the parts, the selection of materials with high hardness, high wear resistance, corrosion resistance and other characteristics, such as wear-resistant precision ceramics, cemented carbide, etc.

2. Precise control of machining parameters

Cutting parameters: Set parameters such as cutting speed, feed rate and cutting depth reasonably to avoid excessive cutting force resulting in parts surface damage and tool wear.

Temperature control: During processing, the temperature of parts and tools is controlled to avoid the deterioration of material properties and the deterioration of wear caused by excessive temperature.

3. Improve machining accuracy and surface quality

High-precision processing: The use of high-precision processing equipment and technology to ensure the dimensional accuracy and shape accuracy of parts, reduce wear caused by poor fit.
Surface treatment: The surface of the parts are polished, shot peening and other treatment, improve the surface finish and hardness, reduce the friction coefficient and wear rate.

4. Use and maintain the device properly

Regular maintenance: Regular maintenance and maintenance of processing equipment, inspection and replacement of worn parts, to keep the equipment in good condition.

Reasonable use: Avoid equipment overload operation and frequent start and stop, reduce parts wear caused by equipment failure.

5. Lubrication and cooling
Lubrication: In the process of processing, the use of appropriate lubricants, reduce the coefficient of friction and wear rate. At the same time, change the lubricant regularly to keep it clean and effective.
Cooling: Coolant is used to cool the machining area, reducing the temperature of parts and tools, reducing thermal wear and deformation.

6. Monitoring and testing
Real-time monitoring: The use of sensors and monitoring systems in real-time monitoring of vibration, temperature and other parameters in the processing process, timely detection and processing of abnormal conditions.

Regular inspection: Regular inspection of the processed parts, assessment of its wear, and adjustment of processing parameters and processes according to the test results.

7. Training and management

Personnel training: Professional training for operators to improve their skill level and operation standards, reduce wear caused by human factors.
Management optimization: Strengthen production management and quality control to ensure the stability and consistency of the processing process and reduce the wear rate.

Junjie as a Professional high precision mould components manufacturer, more than ten years of processing experience, dedicated to serve you

junjie mold parts stick to quality and control quality

 

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junjie mold parts is engaged in the processing and service of precision mold parts. The company adheres to the quality policy of “professional and efficient, quality first, heart service”. Today, we talk about how we control the quality.

First, the acceptance of raw materials is the key link of product control, is an important premise to ensure product quality, so our company is equipped with a vibrating screen for sand powder raw materials for inspection, and commissioned a third party ceramic laboratory for composition analysis, strictly control the acceptance standards of raw materials.

Second, the company has been strictly control each production link, to provide customers with high-quality products, in the smelting process adhere to the composition of each furnace molten steel test, to ensure that the product material composition are in line with national standards, and our spectrum analyzer is equipped with a variety of metal analysis channels to meet the needs of customers for various alloy steel.

 

Third, in the dimension control link, our CMM covers almost all types of dimension measurement, through the construction features, it can also detect flatness, roundness, concentricity, etc., import product structure model, but also can quickly and efficiently repeatedly measure batch products. At the same time, our company is also equipped with optical measuring instrument, hardness measuring instrument, surface roughness measurement, tensile testing machine and other advanced testing equipment.

junjie Professional high precision mould components manufacturer has been established for more than ten years, insisting on checking from the source, strictly doing inspection, supervision and other links. In the future, junjie mold parts will continue to adhere to quality and control quality. junjie mold parts was founded in 2003, focusing on the production of precision casting, precision castings, silica sol investment precision castings, CNC CNC machining outstanding suppliers, from mold manufacturing to precision casting production to provide joint development and one-stop customized services, committed to provide high-quality precision casting for China’s high-end manufacturing industry.

Precision foundry site renovation and upgrading brief

 

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​​In order to improve the working environment of the workshop processing site of junjie Company, the company planned the site together and re-purchased the floor board to place production materials in a standardized manner; Custom shelving, sorting and placing of tools and fixtures; Organize all employees to clean the production site and redraw the functional areas.

​The main goal of this transformation is to organize, integrate the production line of employees, and reduce the time for employees to find production materials and production tools through classification and placement, so as to improve production efficiency. The next phase will continue to transform the junjie mold parts site environment to create a cleaner, brighter and more comfortable working environment for employees.

​​​junjie mold parts factory was founded in 2012, focusing on the production from mold manufacturing to precision casting production to provide joint development and one-stop customized services, is committed to China’s high-end manufacturing industry to provide high-quality precision casting, if you have questions about precision casting, precision casting, welcome to consult us!

Quality first service with heart

 

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Precision mold parts manufacturer junjie mold parts will regularly hold a weekly quality improvement meeting every week, analyze and review the customer feedback, quality anomalies and quality findings one by one, find out the reasons, implement improvement measures, and clearly follow up the responsible person.

junjie mold parts unanimously stressed the requirement that all responsible units should conscientiously implement various corrective measures, and the quality department should lead the tracking and verification of the corrective plan to form a closed ring. All departments should actively participate in quality improvement, carefully learn precision mold process knowledge, and consolidate industry knowledge.

The company has been implementing the concept of “quality first, heart service”. It aims to continuously improve the quality awareness of all staff and promote development by quality. junjie mold parts was founded in 2007, focusing on the production of precision mold parts, non-standard round parts, CNC CNC machining outstanding suppliers, is committed to China’s high-end manufacturing industry to provide high-quality precision mold parts, if there is a question about precision mold parts processing, welcome to consult us!

What are the requirements for a medical parts processing plant?

Medical parts processing plants need high-precision equipment, clean environment, quality management system, professional team, stable raw material supply and compliance. These conditions ensure the efficient and safe production of standard-compliant medical parts.
The abstract is generated by the author through intelligent technology
Be of use：Medical parts processing plants need to meet a number of conditions to ensure that they can efficiently and safely produce medical parts that meet standards. These conditions include:

Advanced processing equipment and technology: Due to the high precision requirements of medical equipment, processing plants need to have equipment and technology capable of manufacturing high-precision parts, often to the sub-micron level. This requires the processing plant to be able to control every detail of the processing process, including material selection, cutting, forming and assembly.

Cleanliness and hygiene standards: Because some medical devices are in direct contact with the patient’s body, medical parts must be manufactured in an extremely clean and hygienic environment. Processing plants need to establish strict, standardized cleaning procedures to prevent contamination and cross-infection. This includes the use of clean room technology to ensure that the production process is free of dust and microbial contamination.

Quality management system: The processing plant needs to establish a sound quality management system to ensure that the quality of products meets the standards. This usually involves relevant certifications such as ISO 13485 to demonstrate the effectiveness of their quality management system. In addition, the processing plant also needs to have quality management personnel, responsible for the establishment and operation of the quality management system, as well as the preparation, review and approval of the quality management system documents.

Professional team: including inspectors, responsible for product quality inspection and testing, to ensure that products meet relevant standards and requirements; Metrology personnel, responsible for the measurement and calibration of equipment, to ensure the accuracy and reliability of equipment; As well as experienced production personnel, able to skillfully operate equipment and processes to ensure product quality and production efficiency.

Raw material supply: The processing plant needs to have a stable raw material supply channel to ensure the quality and supply stability of raw materials to meet the production requirements of the product.

Compliance: Processing plants are required to comply with relevant laws, regulations and standards, including the application and acquisition of medical device manufacturing licenses, as well as compliance with relevant registration and certification requirements, such as medical device product registration certificates.

To sum up, medical parts processing plants need to have many conditions, including equipment, technology, environment, personnel, raw materials and compliance, to ensure that they can produce high-quality, safe and reliable medical parts.

When grinding the round mold, the following points need to be noted

 

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The selection of abrasives should be based on the mold material to choose the appropriate hardness and particle size, to avoid hard or too fine abrasives to cause damage to the mold.

When grinding, apply uniform force, do not exert too much force, so as not to cause uneven mold surface.

The grinding direction should be perpendicular to the surface of the die to avoid grinding marks during the grinding process.

During the grinding process, it is necessary to ensure that the mold surface temperature is consistent to avoid unnecessary damage caused by local overheating or undercooling.

After grinding, the surface of the mold should be cleaned to ensure that the surface is smooth and without wear marks.

In addition, it is also necessary to understand the characteristics of the mold material and its requirements for the wear resistance and hardness of abrasives and abrasives, and to ensure that the operator has sufficient grinding skills and safety awareness.

What is the grinding method in the mold processing operation of the original state of round parts?

 ⑴ Longitudinal grinding method:

During grinding, the table is used for longitudinal reciprocating feed, the grinding wheel is used for periodic transverse feed, and the grinding allowance of the workpiece is gradually worn in multiple reciprocating strokes

to…

Features: The grinding efficiency is relatively low, but the surface quality is good and the roughness is low.

(2) Cutting grinding method (transverse grinding method) :

When the width of the grinding wheel is greater than the length of the grinding surface, the workpiece does not move longitudinally during the grinding process, but the grinding wheel is continuously transverse to the workpiece

Feed in.

Features: high grinding efficiency, but the grinding force is large, the grinding temperature is high, and sufficient coolant must be supplied when grinding.

(3) Composite grinding method:

This is a comprehensive application of longitudinal grinding and transverse grinding. First, the workpiece is segmented rough grinding by the transverse grinding method, each section leaves a fine grinding allowance, and the adjacent two sections have a certain amount

Overlap. Then use the longitudinal grinding method for fine grinding.

Features: Both horizontal grinding method of high efficiency and vertical grinding method of good quality advantages.

⑷ Deep grinding method:

This method has high productivity, but the grinding wheel dressing is complicated, and the structure of the workpiece must ensure that the grinding wheel has sufficient cutting and cutting length.

Features: When grinding, the grinding wheel is trimmed into a cone or step shape at one end, and the circular feed speed of the workpiece and the longitudinal feed speed are very slow at one time

Full grinding allowance is eliminated in longitudinal feed.

⑸ Hand grinding:

It is pressed on sandpaper with bamboo or hardwood that is softer than the grinding part material. The grinding fluid can be kerosene or light oil.

The grit of the sandpaper is gradually changed from coarse to fine until the desired surface finish is achieved.

(6) Grinding with abrasive particles:

For small parts or characters and patterns that cannot be ground with whitetstone and sandpaper, abrasive particles (such as alumina and silicon carbide) can be glued to the grinding rod with oil

, emery, etc.) for grinding.

⑺ Grinding with a grinding paste:

Use bamboo sticks and wooden sticks as grinding tools to grind with grinding paste. The paste should be diluted with kerosene or gasoline when used.

Talk about the causes of loss in precision mold discharge machining?

 

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Die discharge machining, also known as EDM or electroerosion machining, is a special processing technology that is widely used in die making and machining industries. The causes of the loss during mold discharge machining can be summarized in the following aspects:

A. Material problems:
Poor material quality, insufficient material strength or material defects, such as unrefined die steel, with a large number of smelting defects, will lead to an increase in mold processing losses.
Poor material performance, not wear-resistant, or convex and concave die, forging billet change forging process is not perfect, leaving hidden dangers of heat treatment, will also lead to accelerated loss of the die.
⒉ Design problems:
The mold design is unreasonable, the structure is complex, and the strength is insufficient, such as the slender punch is not designed to strengthen the device, and the discharge port is not smooth resulting in stacking, which will make the mold bear greater alternating load during the processing and aggravate the loss.
3. Processing problems:
Program errors, cutting tool wear, equipment aging and other processing problems are also the main reasons for mold processing losses. For example, the poor state of the discharge machining equipment or the insufficient working fluid medium may lead to unsatisfactory processing results and increase mold losses.
4. Process problems:
Problems such as unreasonable mold processing technology and non-standard operation will also lead to an increase in mold processing losses. For example, in the process of discharge machining, if the processing parameters are set improperly, such as discharge current, pulse time, etc., it may lead to a decrease in the surface quality of the mold and an increase in loss.
Discharge processing characteristics:
Although the discharge machining has the advantages of high precision and flexibility, in the processing process, due to the high temperature and high energy generated by the discharge, the surface material of the workpiece may melt and evaporate instantly, resulting in a certain loss to the mold.
Pictures operation and maintenance:
In the process of mold discharge machining, the skill level and maintenance of the operator will also affect the loss of the mold. For example, improper operation or maintenance of the equipment by the operator may lead to increased mold loss.

JUNJIE mold parts The field of medical surgical robot industry

 

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Medical machinery high-precision core parts processing, medical surgical robot full set of mechanical parts processing.

Material: 316L medical grade stainless steel, surface treatment hardened to HV600, increase service life and wear resistance. Aluminum alloy, PEKK and other medical grade materials.

The following parts are assembled or welded together by 30 ultra-precision parts, and the dimensional tolerance of important parts is controlled within 0.005~0.01mm, which controls the accurate positioning and surgical replacement of orthopedic robot surgery

Precision non-standard mold factory need to pay attention to the five links

 

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First, effective product data management, process data management, drawing document management:
Carry out effective mold product data management, process data management, drawing document management, can ensure the comprehensiveness of documents, drawing version consistency; So that the drawing can achieve effective sharing and effective inquiry and utilization. It can establish a complete file management computer database, collect and use the design drawings accumulated by the design department, scattered, previously scattered and isolated information, and prevent the confusion of 2d and 3d, the confusion of original, variable and maintenance versions, and the inconsistency between 3d models and 2d drawings. The non-standard and chaotic 2d drawing design causes problems that are not easy to be found and corrected in time, resulting in mold modification and rework, or even cancellation, increasing the manufacturing cost of the mold, lengthening the mold manufacturing production cycle, and affecting the delivery period.

Second, through effective, meticulous and strict testing means, to ensure the consistency and integrity of mold drawings, processing technology, and physical data.

Third, the design and manufacturing costs of each set of plastic molds parts must be summarized in a timely manner: by effectively controlling the opening of the work summons of the workshop, effectively managing the scrap of the tool; Through accurate mold structure design, efficient mold parts processing and accurate spare parts testing, the additional cost caused by mold changes and maintenance will be effectively reduced, so as to obtain the actual cost of each set of molds and effectively control the quality of molds.

Fourth, overall planning: the planning, design, processing technology, workshop production, human resources and other information organically organized and integrated together for overall planning, so as to effectively coordinate planning and production, can effectively ensure the quality of plastic molds and delivery on schedule.

Fifth, develop a complete mold production management system, to achieve the mold production management process of product data management, process data management, plan management, schedule management of computer information management system, including plastic mold production plan formulation, mold design, process formulation, workshop task assignment and product inspection, warehouse management, etc. Make the mold manufacturing and related auxiliary information from the planning to the completion of the delivery can achieve a full range of tracking management.

Mold parts processing precautions

 

1、 core insert needle introduction 2D, 3D surface rough processing, non-installation non-working plane processing (including safety platform surface, buffer mounting surface, pressure plate plane, side datum surface). Alignment of the side datum surface ensures accuracy before semi-finishing.

2、 before finishing, the datum surface of the process reference hole is straighter, the insert allowance is checked, and the processing accuracy is checked and reviewed. Finishing surface 2D, 3D, side punching surface and hole position, finishing process standard hole and height standard, finishing guide surface and guide hole.
3、processing key and difficult points, the process should be particularly emphasized, the need for combined processing, the process is clearly expressed. The process preparation is concise, the expression is detailed, and the processing content is expressed as numerically as possible. When the insert needs to be machined separately, pay attention to the process requirements for machining accuracy.
4、mold parts processing precautions: after combined processing, the connector mould insert parts need to be processed separately, and the benchmark requirements for the process installation of separate processing during combined processing. The spring is easily damaged in mold processing, so it is necessary to choose the mold spring with a long fatigue life.
In recent years, China’s mold industry has grown rapidly at an average rate of more than 15%, far higher than the average value added of national GDP. Among them, precision casting molds account for about 5% of the total output value of various molds, and the annual growth rate is as high as 25%. At present, China’s automobile and motorcycle industry has entered a period of rapid growth, and the output has increased significantly for many years. In particular, the rapid growth of cars closely related to the precision casting industry has increased the demand for complex and precision casting molds.

The importance of precision injection molding in medical device manufacturing

 

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In the medical industry, precision injection molding technology is a very important part, and medical precision injection molding technology is a crucial part of the medical industry. Here we introduce precision medical injection molding from medical injection molding factory, medical precision mold, medical precision injection molds of medical products respectively.

In the medical precision injection molding industry, medical injection mold manufacturers are very core. Because the quality and reasonable use of medical molds are crucial to the production of medical precision injection products. Different from the general injection mold, the technical requirements of medical precision injection mold are higher, because in medical devices, the quality and precision of the product are very strict.
Today, medical injection molding products are indispensable equipment and products in the medical industry, and their manufacture requires experience, skill and knowledge. Medical injection molding manufacturers have many years of experience and skills, focusing on medical injection molding manufacturing, they have the following advantages:

1. Higher quality: Medical injection molding manufacturers use high-quality raw materials and the latest injection molding technology to ensure that the quality of products produced meet the requirements and standards of the medical industry.
2. More reliable: The injection molding manufacturer monitors, analyzes and tests the product process to ensure that the product fully meets the medical equipment requirements and standards of the medical industry.

3. Mass production: Medical injection molding manufacturers use advanced production technology and equipment, can mass produce medical syringes, infusion sets, interface pads, brackets and other products to meet the needs of the medical market.
4. Provide customized solutions: Medical injection molding manufacturers can provide corresponding medical injection molding solutions according to the needs of different medical device products to meet the specific needs of customers.
5. Strict quality management: Medical injection molding manufacturers have a sound quality management system to ensure that from the procurement of raw materials to the delivery of products, every link follows strict quality control standards.

To sum up, medical injection molding manufacturers have experience and skills, and attach great importance to quality and safety, and can provide the medical industry with reliable, high quality and compliant medical injection molding products.

Precision mold parts production process decryption: How to ensure product accuracy?

 Precision mold accessories play a vital role in various industrial fields, and their accuracy directly affects the quality and performance of the entire product. Therefore, how to ensure the product accuracy of precision mold accessories has always been one of the focuses of manufacturing. This article will delve into the production process of precision mold parts, reveal the key links and how to ensure product accuracy. The production process of precision mold accessories can be divided into design, processing, testing and other links. In the design stage, we first need to carry out detailed design and planning according to the requirements and specifications of the product. Designers need to accurately understand the function and structure of the product, and reasonably arrange the processing technology and procedures to ensure the accuracy and stability of the product. At the same time, the designer also needs to consider the selection of materials and processing characteristics, as well as the setting of process parameters, so as to maximize the accuracy of the product.

In the processing stage, the selection and control of processing technology is very critical. Enterprises need to use advanced processing equipment and processes, such as CNC machining, EDM, laser cutting, etc., to ensure the accuracy and stability of products. At the same time, enterprises also need to carry out strict control and monitoring of the processing process, timely detection and correction of processing problems, to ensure the accuracy and consistency of products. In the testing stage, the strict testing of precision mold accessories is the key link to ensure the accuracy of the product. The testing process requires the use of various precision testing equipment and instruments, such as coordinate measuring machines, optical projectors, microscopes, etc., for comprehensive and accurate testing of product size, shape, surface quality, etc. At the same time, enterprises also need to establish sound testing standards and processes to ensure the accuracy and reliability of test results. Only through strict testing can the quality problems of the products be found in time to ensure the accuracy and stability of the products.

In addition to the key links such as design, processing and testing, enterprises also need to strengthen the management and control of the production process to ensure the stability of product accuracy. Enterprises can adopt advanced production management systems and quality management systems to comprehensively monitor and control the production process, timely discover and correct problems in production, and ensure the accuracy and consistency of products. At the same time, enterprises can also improve the production efficiency and quality level by training employees, improving the technical level, strengthening team cooperation and communication. The precision of precision mold accessories is a complex and important task, which needs to be paid attention to and controlled in many aspects such as design, processing, testing and management. Enterprises need to adopt advanced technology and equipment, establish a sound quality management system, and strengthen the monitoring and control of the production process to ensure the accuracy and stability of the product. Only through continuous efforts and improvement, in order to produce more precise and high-quality mold parts products, to provide customers with better service and support.Professional high precision mould components manufacturer for junjie mold.

Injection moulds for medical products: the key to precision and quality

 The injection molds of medical products has the characteristics of high precision. In order to meet the strict size and shape requirements of medical products, the design and manufacture of molds must have extremely high precision. This requires the mold manufacturer to use advanced technology and equipment in the processing process to ensure the dimensional accuracy and surface quality of the mold.

In addition, injection molds for medical products also have the characteristics of high quality. Since medical products are directly related to people’s health, the material selection and manufacturing process of the mold must meet strict quality standards. High-quality mold materials can ensure the durability and stability of the mold, so as to produce high-quality medical products.

In addition, the cleaning and disinfection of the mold is also one of the important characteristics of the injection mold of medical products. In the medical field, sterility and hygiene of products are of Paramount importance. Therefore, the mold must be easy to clean and disinfect to avoid cross infection and product contamination.

In order to meet the special needs of different medical products, the customization of injection molds is also an important feature. Mold manufacturers need to design and manufacture molds with specific functions and shapes according to the specific requirements of customers.

In the increasingly fierce market competition, many mold manufacturers have increased investment in technology research and development, and constantly improve the quality and performance of molds. For example, by introducing advanced manufacturing technology and quality management system, Zhigao has successfully produced high-precision and high-quality injection molds for medical products, which have been highly praised by customers.

In short, the characteristics of injection molds for medical products determine their important position in the medical field. The characteristics of high precision, high quality, easy cleaning and disinfection, and customization make the injection mold of medical products a key factor to ensure the quality and reliability of medical products. With the continuous progress of technology, we believe that injection molds for medical products will continue to develop and innovate to provide better products for the medical industry.

How to choose the right plastic mold parts?

 

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Choosing the right plastic mold part is crucial to ensuring production efficiency and product quality. Here are some tips to help you make an informed decision:
1. Determine the mold type: according to the production needs, choose the right mold type, such as injection mold, pressure mold, etc.
2. Evaluation of mold materials: according to product requirements, select mold materials with appropriate durability, strength and accuracy. Common mold materials include steel, aluminum and copper.
3. Determine the mold size: according to the production scale and product demand, choose the appropriate mold size. Ensure that the mold can meet the production needs and does not waste materials or energy.
4. Consider mold design: Good mold design is the key to ensure efficient production and product quality. Pay attention to factors such as the mold’s flow path design, exhaust system and cooling system.
5. Understand supplier reputation: Choose suppliers with good reputation and reputation to ensure the quality of the purchased plastic molds part is reliable and the price is reasonable.
6. Test mold: Before officially put into production, test mold to verify mold performance and product quality. Adjust according to the test results to ensure that production requirements are met.

Analysis of Problems Encountered in Medical Injection Prototyping

 

Analysis of Problems Encountered in Medical Injection Prototyping

Background Information:

Customer: Singapore customer
Production area: 74,000 square feet
Distribution location: Anhui, China, Malaysia

Customer requirements:
Top tolerance: ±0.002
Smoothness: Ra 0.4 or less

Problem Description:
During the medical needle prototyping process with a Singaporean customer, we encountered some challenges. In the first proofing, we failed to meet the customer’s requirements for finish.

Solution discussion:
To address this issue, we convened an internal meeting to discuss possible solutions. Here are some of our proposed improvements:

Try new processing methods: We decided to break through the traditional processing methods and try new methods to improve the finish. By introducing new processes and technologies, we can achieve the required finish in one process, thus avoiding the need for secondary polishing.

Increase the projector magnification: We decided to increase the projector magnification in order to find out in time whether the finish is up to standard. This allows real-time monitoring and adjustment during processing to ensure that each workpiece meets customer requirements.

Improvement process:
We did a second proof and went through multiple reworks and NG cycles to find a way to meet the tolerances while still maintaining a smooth finish. However, we encountered a new problem during this process, that is, the workpiece was deformed. Nonetheless, we communicated with our customers in a timely manner, reported the situation to them, and expressed our determination and efforts.

Due to our active communication and unremitting efforts with our customers, our customers are very satisfied with our work attitude. They understood the difficulty of the artifact and encouraged us to keep trying. Looking forward to success in our third proofing.