Dongguan precision plastic mold precision connector mold one stop service

 When customizing a complete set of precision plastic mold, precision stamping mold or connector mold, it may take a certain amount of time to find a supplier, then quote a price, select materials, make a mold base in one company, and process precision mold parts such as mold core, thimble and insert in another company. The process is very troublesome. If there is a complete set of precision plastic mold, precision connector mold one-stop service manufacturer, are you excited?

Yize mould was founded on January 1, 2007, is a professional precision machinery mold and accessories manufacturing enterprises. The main market for Japan, Europe and the United States and some domestic quality enterprises. Specializing in the production of precision plastic mold, precision connector mold, provide mold design - mold - test mold, one-stop service, shorten the procurement cycle. Using high precision processing equipment imported from Japan, the highest precision of the mold is controlled within ± 0.005mm, the maximum mold size is 1m, and the service life of the mold is more than 500000 times. With more than 10 years of design and R & D team, perfect quality system, standard mold processing process, comprehensively promote ISO9001:2015 quality management system.

Yize plastic mold customization process:
1. Mold opening review
2. Mold design
3. Parts processing
4. Quality inspection
5. Mold assembly
6. Mold test
7. Product testing

In a word, whether it is precision plastic mold, precision stamping mold or precision connector mold customization, Yize mold is a safe choice. At the same time, it provides domestic and foreign customers with customized processing of precision plastic mold accessories, precision stamping mold accessories, non-standard round parts, tungsten steel round parts and precision mechanical parts. Every day we hold a temporary quality seminar, even the smallest problem will cause our attention.

Because we know that as long as the quality and delivery time is perfect, customers will trust us more. If necessary, please call/Email us to order!

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Safety operation rules for grinding workshop of precision mold parts processing

Surface grinder processing choose Dongguan Chang'an Yize Mould. Focus on precision mold parts processing for 15 years, combined with a variety of processing technology, at the same time has a set of strict processing flow, for customer quality and delivery escort. The following specific to take a look at the safety operation procedures of Yize flat grinding workshop.

In order to ensure the orderly production of the company, create a clean and fresh working environment for the staff, effectively improve the work efficiency and product quality of the staff, eliminate and prevent the occurrence of accidents,precision mold parts processing manufacturer Yize formulates this management system.

1. Basic precautions for safe operation
1.1 before operation, wear work clothes, fasten the buttons and cuffs, do not open the work clothes for operation, do not wear gloves, do not wear, take off or change clothes beside the machine tool, or surround the cloth on the body, so as to prevent the machine from wringing. Sandals and slippers are not allowed. Wear protective glasses to prevent eye injury caused by splashing iron chips;
1.2 the operator must be familiar with the operation sequence and performance of the machine tool, and it is strictly forbidden to use the equipment beyond the performance.

2. Preparation before work
2.1 before starting the machine, fill oil according to the equipment lubrication chart and check the oil level of the oil level.
2.2 check the handle, gear, switch and knob to ensure they are in the original position or the required position.

2.3 start the lubricating oil pump and hydraulic oil pump motor, check and adjust the pressure of hydraulic system, lubricating system and disk.

3. Safety precautions during work
3.1 manually raise and lower the grinding head, move the worktable horizontally, shift the carriage and adjust the gear switch.
3.2 before installing the new grinding wheel, check whether there are cracks and notches, and conduct secondary balance during installation. Check the relative position of diamond pen and grinding wheel.
3.3 jog the lifting mechanism of grinding head, shift horizontally, and adjust the limit block and switch.
3.4 check whether the manual grinding head is light, turn off the cooling nozzle, turn on the cooling pump, turn the transverse feed on, the worktable moves back and forth, start the motor of the grinding head, idle for 15 ~ 20 minutes, and check the temperature rise of the spindle of the grinding head.
3.5 stop the machine, stop the reciprocating motion, close the coolant nozzle for 2 ~ 3 minutes, close the motor of the grinding head, and after the grinding head stops, close the hydraulic oil pump, lubricating oil pump and cooling pump motor. Turn off the main electric control switch of the machine tool and the air switch of the electric control cabinet.

4. Precautions after work
4.1 after cleaning the machine tool, inject oil according to the equipment lubrication chart and smear oil on the disk. Return the handle switch, throttle valve and knob to the original position or closed position.

Good operating procedures and daily 5S management can make the processing more orderly and reduce errors. In a word,precision mold parts processing manufacturer choose Dongguan Yize mould Co., Ltd. In addition to surface grinding processing, there are many other processing methods, such as CNC processing, milling machine fast wire processing, PG processing, EDM, internal and external grinding, wire cutting, lathe processing and slow machining Wire processing and so on, equipped with imported precision processing equipment, to provide customers with a wide range of precision processing technical support.

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Yize mould powder metallurgy mold customization case

 Yize mould has professional powder metallurgy mold customization design engineers to provide services for customers, helping customers to draw, design and manufacture.

Recently, we received an inquiry from Mr. Wang, who only sent us product pictures, no drawings, asking us to design a set of powder metallurgy mold and quote. Our engineers quickly customize the exclusive solutions for customers according to their requirements.

In the design process of powder metallurgy mold customization, in the following aspects, we make according to the customer's requirements. If the customer has no special requirements, according to the conventional design, generally speaking, we try our best to choose the wear-resistant, high toughness, high strength and cost-effective materials for the customer.

1. Order size of products
2. Accuracy requirements of products
3. Structural requirements of mould
4. Die strength requirements
5. The size and material requirements of standard parts used in the mould
6. Processing characteristics and requirements of mould

By understanding the above customer needs, design the product process, select the forming materials, design the die structure and size, and then draw the assembly drawing and parts drawing according to the forming method. Through one day, our engineers designed a set of powder metallurgy mold for Mr. Wang, including shaping middle mold, shaping down punch, shaping up punch, shaping mandrel, shaping middle mold, shaping up punch, shaping down punch, shaping middle mandrel, shaping edge mandrel, etc., respectively using 40Cr, WC, skh9, SLD and other materials to meet the hardness requirements of different accessories.

After preliminary reading the design and quotation, Mr. Wang was already very satisfied. After knowing about Yize's processing strength, he said that he would cooperate with us. 15 years of experience in mold and accessories processing, provide precision technical support in turning, milling, plane, round, grinding, spark discharge, wire cutting discharge, PG optics and other processes, and can also be customized on demand.

Whether it's powder metallurgy mold customization or other mold and accessories customization, please choose Yize Mould!

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Yize precision tungsten carbide round parts processing - precision machine tools

Precision is one of the most important concepts in manufacturing industry. For example, Yize precision tungsten carbide round parts processing, in order to ensure precision, in addition to experienced masters, it is also inseparable from precision machine tools.

First of all, precision machining should be guaranteed. With high-precision machine tools and equipment, we naturally have the ability of precision machining. Like wire cutting, discharge, PG processing, different equipment, can achieve different machining accuracy. With the continuous development of the company, Yize, a precision tungsten carbide round parts processing factory, has also continuously introduced advanced processing equipment at home and abroad. Fowlling is a detailed introduction of the main processing equipment of Yize:

1. 25 spark machines, imported from Japan and Taiwan, accuracy 0.001-0.01
2. 68 grinding machines (including punch machine, centerless grinding machine, surface grinding machine, internal and external grinding machine), mainly imported from Taiwan, with an accuracy of 0.001
3. 4 sets of fast wire, domestic production, accuracy 0.05
4. 2 milling machines, domestic, accuracy 0.05
5. 14 CNC lathes, Taiwan, accuracy 0.005-0.01
6. 3 sets of WEDM, made in Japan, accuracy 0.001
7. Pg3 sets, made in Japan, accuracy 0.001

Of course, in addition to the precise processing equipment, the operators are also very important. In this regard, Yize's processing personnel have more than ten years of operation experience, and also have a set of strict processing procedures, so they can rest assured in terms of processing quality.

Secondly, the detection accuracy. In order to know whether the tungsten carbide round parts are processed according to the required accuracy, it needs to rely on precision measuring machinery. Yize's testing equipment is mainly imported from Japan, Germany and Switzerland, including projector, altimeter, industrial display, two-dimensional, two-dimensional altimeter, digital display micrometer, three-dimensional, 2.5-dimensional, hardness tester, etc. the whole process of quality inspection in raw materials, semi-finished products, finished products, statements, packaging and other processes. It can meet the processing requirements of precision tungsten steel round parts and other mold parts and mechanical parts.

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PG optical lapping of Dongguan tungsten steel punch

Generally speaking, PG (profile grinder) optical grinding is used to process the key parts of precision equipment such as tungsten steel punch, which is mainly suitable for the forming grinding of high hardness materials.

Looking for precision tungsten steel punch PG optical grinding factory in Dongguan, Dongguan Yize mould is recommended. It can also process high speed steel workpiece. For example, the knife edge and punch, terminal, precision punch, lower die block and carrier plate for connector die can be customized. More importantly, the whole set of stamping die, plastic die and connector die can be customized.

The most famous equipment for PG optical grinding is made in Japan. The maximum rotation speed of the spindle can reach 30000 revolutions, the maximum up-down stroke is 110mm, the maximum up-down stroke speed is 400 times / mm, and the machining accuracy is within 0.002mm. The minimum single side size of the machine is 0.0001mm, the minimum inner R angle is r0.03mm, the minimum outer R angle is r0.02mm, and the thinnest part of the special-shaped punch can reach 0.06mm, The ratio of groove depth to diameter is about 2:1, and the surface roughness Ra is up to 0.025 μ M. Yize has three sets of imported optical grinding equipment, of which spg-w processing accuracy can reach ± 0.001.

In the customization process of precision metal stamping die components such as tungsten steel punch, Yize can achieve the following:
1. According to the accuracy requirements of customers, the accuracy can reach ± 0.001;
2. The accuracy of R angle can also reach ± 0.001;
3. High finish and small grain;
4. Wear resistant and durable, long service life;

Only by controlling every processing detail, can we guarantee the quality of our products. Yize mold has been committed to improving the turning, milling, plane, round, grinding, EDM, WEDM, PG optics and other process procedures, providing you with precision special-shaped punch, round punch, tungsten steel punch PG processing customization, sending drawings can quickly quote, providing you with precision customized service It's our business.

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Customization of tungsten steel polishing insert for drawing die parts

 Dongguan Yize mold focuses on providing customized solutions for precision non-standard special-shaped mold accessories. Today, we take the customization of drawing die parts tungsten steel polishing inserts as an example.

First, a drawing die is introduced. The drawing die is a kind of stamping die which is used to pull and press the blank into a hollow body, or to pull and press the hollow body into a hollow body with smaller shape and no obvious change in plate thickness. According to the different needs of different customers, Yize can customize different specifications of drawing die parts, and also provide professional solutions in material selection and die design. The material used for drawing die processing is wear-resistant, high toughness and corrosion resistance, which can greatly enhance the service life of the die; at the same time, the use of advanced and complete equipment as support, including CNC milling, EDM, precision carving, wire cutting, surface grinder, etc.

One of the processing procedures of this drawing die insert is tungsten steel polishing, which can give full play to the excellent characteristics of tungsten steel materials. The polishing methods of regular round, square and special-shaped tungsten steel inner hole and shape are also different. The regular round tungsten steel can be polished to the mirror surface by diamond grinding wheel with 2000 grain size directly in centerless grinder. Regular square, mostly in the surface grinder processing, can use 2000 grain size diamond grinding wheel polishing. When most manufacturers Polish tungsten steel, it is difficult to polish special-shaped products. For example, if the inner hole is of irregular shape, the inner hole can be filled with cloth strips to fix the workpiece. When the product is hot, the finish is mirror. The irregular shape of tungsten steel is polished by ultrasonic first, and then with 4000 particle size polishing paste, the mirror surface can be achieved by using the grinder.

Tungsten carbide round parts customized manufacturer Yize mould provides a wide range of precision machining technical support, including turning, milling, plane, round, grinding, spark discharge, wire cutting discharge, PG optics and other process procedures. Welcome to customize.

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Surface treatment of precision plastic mold parts choose Donguan Yize Mould

 Today, Yize Mould  mainly shares with you the knowledge about surface treatment of precision plastic mold parts. First of all, as a mold maker, are the following problems bothering you?

1. Is the surface of die parts scratched or roughened?
2. The production efficiency is affected by frequent downtime for mold repair?
3. The service life of mould and accessories is too short?
4. Don't know how to choose surface treatment method?

Yize mould is a professional precision mold parts customized processing and surface treatment manufacturer, can help customers solve similar problems of mold parts surface strain, improve the service life of mold and accessories, help customers improve production efficiency, save production costs. The surface treatment of precision plastic mold parts mainly include: anodizing, nickel plating, zinc plating, gold plating, tin plating, gallotate, blackening, painting, mirror polishing, sand blasting, wire drawing, etc., with accuracy of 0.002-0.003. Heat treatment methods: overall quenching and hardening, carbonitriding, carburizing, nitriding, vacuum hardening, induction hardening, DLC coating, stress relief.

Why should we choose Yize for surface treatment of precision plastic mold parts?

1. Focus on mold parts processing for 15 years. With experienced production and processing team, complete production equipment and testing equipment, a variety of parts one-stop customization.
2. Customers are all over the world. Yize's precision plastic mold parts are applied in many fields, such as precision plastic mold parts, plastic mold, automobile mold, computer connector mold and other factory automation parts. It has accumulated rich professional experience in mold parts manufacturing, technology, marketing and service, and has been recognized and supported by many customers at home and abroad. Products are mainly sold to Germany, the United States, Japan, Italy, Singapore, Thailand, Malaysia and other countries and regions.
3. Quality and service are guaranteed. Strict control of product processing process, layers of quality inspection, focus on every process, do every detail, integrity management, mutual benefit.

Yize can help you solve the problems mentioned at the beginning. Through specific surface treatment methods, it can improve the appearance and quality of products. It doesn't need to stop the machine to repair the mold frequently, so it can improve the production efficiency and save the cost. So, what are you waiting for? Hurry to customize it!

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Yize mould production and customization of precision tungsten steel mold parts

 With the development of the Internet, you can quickly find everything you want to find on the Internet. When purchasing precision tungsten steel mold parts, you can also directly "shop around" on the Internet. However, it is not easy to find reliable and professional tungsten steel mold parts manufacturers.

Customer case:
Mr. Wang, precision tungsten steel mold parts - customized tungsten steel punch pin
Material requirements: imported material
Tolerance requirement: ± 0.002mm

High requirement for finish

After receiving such a request for quotation, Yize's engineers immediately reviewed the drawings and quickly provided the quotation to customers. At the same time, we introduced the tungsten carbide round parts customized OEM manufacturing process of Yize：

1. Order: communicate with customers, understand their needs, place orders, and transmit processing drawings
2. Process: according to the requirements of the drawing and process review, the technologist makes the detailed process
3. Production: the production site processes and produces products according to the drawings and process sheets
4. Inspection: the quality department checks all dimensions and makes reports according to customer's requirements
5. Packing: choose proper packing according to customer's requirements to prevent transportation collision
6. Delivery: deliver goods to customers to achieve win-win cooperation

With years of professional knowledge and unique manufacturing breadth and production depth, Dongguan Yize mould Co., Ltd. provides customers with a wide range of precision machining technical support, including turning, milling, plane, circle, grinding, spark discharge, wire cutting discharge, PG optics and other processes, and can design and assemble a complete set of mechanical components and mould components according to customer needs. Professional equipment, rich processing experience, how can customers not heart. So Mr. Wang placed the order in this way.

If you need to customize the punch, punch-pin, guide post, guide sleeve, thimble, insert and other precision mold accessories, you can come to the figure quotation, we have professionals dedicated to provide you with service!

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Formulation process of Yize mould 2021 annual plan

 The new year is coming. Have you made your plan for 2021? Goals and plans are the guarantee for an enterprise to achieve its business objectives. From the end of 2020, through a series of processes, Yize mould 2021 annual plan has been formulated and completed.

Any plan and goal are not made casually. The enterprise needs to unify everyone's vision to a fixed range and a direction through clear goals and plans, especially the thoughts of employees to the goals set by the boss. The following is to introduce the formulation process of Yize mould 2021 annual plan.

1. The company has set the ultimate goal of 2021
2. Each department plans its own budget target
3. Hold the first question meeting and ask questions
4. According to the problems found in the first question meeting, make a new plan and hold the second question meeting
5. Implement the final plan and verify the status quo

In this way, Yize mould's 2021 annual plan has been successfully formulated and completed. Although it may not be achieved with a plan, it is even more impossible without a plan. With a clear plan, there will be a clear action plan and implementation method, and the work efficiency will be greatly improved.

In 2021, we hope to gather more professionals, focus on the field of high-precision mold manufacturing, provide overall solutions for connector products, continuously improve the quality and technical level of the mold industry, and strive to provide customers with products and services beyond expectations!

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A suitable manufacturer for precision machinery equipment parts processing

 Many enterprises feel very distressed because they can't find suitable precision machinery equipment parts processing manufacturers. Either the delivery date can't be reached, or the quality is not up to standard, and the price is not suitable.

Mr. Li's factory in Shenzhen needs to customize a batch of precision machinery parts, which requires the use of imported processing equipment, and the precision requirements are also very high. He searched 1688 for most of the day, but he didn't find a suitable one. He finally found several suitable manufacturers on the Internet and called for consultation. But the result was that he couldn't process it. The company was in a hurry, but he didn't find a suitable one here. He was very distressed.

Later, Mr. Li learned from his friends that Yize mould can be customized for precision machinery equipment parts processing, so he contacted Yize immediately. After a preliminary understanding, he decided to come to the scene to see the processing situation and communicate the drawings face to face. After Yize engineer reviewed the drawings and quoted the price, he decided to place an order immediately. During this period, Mr. Li emphasized tolerance and delivery time for many times, and through some processing cases and public opinions of Yize in the past Division introduction, and saw Yize processing equipment and processing site, Mr. Li finally put down his worries, confirmed the order.

In the end, Yize sent the product to Mr. Li within the delivery time. He said that he did not choose the wrong manufacturer! In fact, apart from customized processing of precision mechanical parts, Yize also customized precision metal stamping die parts, precision plastic die parts, non-standard round parts, etc. To provide customers with a wide range of precision machining technical support, including turning, milling, plane, round, grinding, spark discharge, wire cutting discharge, PG optics and other processes, and to design and assemble a complete set of mechanical components and mold components according to customer's needs.

Therefore, if you are still worried about not finding a suitable precision machinery equipment parts processing manufacturer, please give Yize mold a chance to solve your mold processing problem in one stop!

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CNC turning processing of non standard round parts in Yize Mould

 Many customers asked, what are the advantages of your CNC turning processing? Why choose you? It's time to show real strength:

First,Advanced processing and testing equipment.With the continuous development of the company, Yize, a manufacturer of precision non-standard round parts, has constantly introduced advanced processing equipment at home and abroad.

1. 25 spark machines, imported from Japan and Taiwan, accuracy 0.001-0.01

2. 68 grinding machines (including punch machine, centerless grinding machine, surface grinding machine, internal and external grinding machine), mainly imported from Taiwan, with an accuracy of 0.001

3. 4 sets of fast wire, domestic production, accuracy 0.05

4. 2 milling machines, domestic, accuracy 0.05

5. 14 CNC lathes, Taiwan, accuracy 0.005-0.01

6. 3 sets of WEDM, made in Japan, accuracy 0.001

7. PG2 sets, made in Japan, accuracy 0.001

At the same time, our testing equipment is mainly imported from Japan, Germany and Switzerland, including projector, altimeter, industrial display, two-dimensional, two-dimensional altimeter, digital micrometer, three-dimensional, 2.5-dimensional, hardness tester, etc., which can meet the processing needs of customers' precision non-standard circular parts and other mold parts and mechanical parts.

The following is our customized non-standard round parts CNC turning processing site map:

Second, using high quality raw materials. Our Japanese materials are purchased from the agents of Japan (Datong, Hitachi) in China, Swedish materials are purchased from China yishengbai, German materials are purchased from Shanghai Xinchang, and the material certificates provided by the first-class agents are provided for shipment. Our company believes in the business philosophy of integrity management and reputation first. In terms of product quality, the phenomenon of shoddy products is never allowed.

Third, custom surface treatment. According to different materials and uses, provide a variety of surface treatment, to meet customer requirements for appearance.

As long as you send drawings or samples, you can provide free quick quotation and proofing services. For CNC turning processing, choose Dongguan Yize.

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