JUNJIE mold parts The field of medical surgical robot industry

 

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Medical machinery high-precision core parts processing, medical surgical robot full set of mechanical parts processing.

Material: 316L medical grade stainless steel, surface treatment hardened to HV600, increase service life and wear resistance. Aluminum alloy, PEKK and other medical grade materials.

The following parts are assembled or welded together by 30 ultra-precision parts, and the dimensional tolerance of important parts is controlled within 0.005~0.01mm, which controls the accurate positioning and surgical replacement of orthopedic robot surgery

Precision non-standard mold factory need to pay attention to the five links

 

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First, effective product data management, process data management, drawing document management:
Carry out effective mold product data management, process data management, drawing document management, can ensure the comprehensiveness of documents, drawing version consistency; So that the drawing can achieve effective sharing and effective inquiry and utilization. It can establish a complete file management computer database, collect and use the design drawings accumulated by the design department, scattered, previously scattered and isolated information, and prevent the confusion of 2d and 3d, the confusion of original, variable and maintenance versions, and the inconsistency between 3d models and 2d drawings. The non-standard and chaotic 2d drawing design causes problems that are not easy to be found and corrected in time, resulting in mold modification and rework, or even cancellation, increasing the manufacturing cost of the mold, lengthening the mold manufacturing production cycle, and affecting the delivery period.

Second, through effective, meticulous and strict testing means, to ensure the consistency and integrity of mold drawings, processing technology, and physical data.

Third, the design and manufacturing costs of each set of plastic molds parts must be summarized in a timely manner: by effectively controlling the opening of the work summons of the workshop, effectively managing the scrap of the tool; Through accurate mold structure design, efficient mold parts processing and accurate spare parts testing, the additional cost caused by mold changes and maintenance will be effectively reduced, so as to obtain the actual cost of each set of molds and effectively control the quality of molds.

Fourth, overall planning: the planning, design, processing technology, workshop production, human resources and other information organically organized and integrated together for overall planning, so as to effectively coordinate planning and production, can effectively ensure the quality of plastic molds and delivery on schedule.

Fifth, develop a complete mold production management system, to achieve the mold production management process of product data management, process data management, plan management, schedule management of computer information management system, including plastic mold production plan formulation, mold design, process formulation, workshop task assignment and product inspection, warehouse management, etc. Make the mold manufacturing and related auxiliary information from the planning to the completion of the delivery can achieve a full range of tracking management.

Mold parts processing precautions

 

1、 core insert needle introduction 2D, 3D surface rough processing, non-installation non-working plane processing (including safety platform surface, buffer mounting surface, pressure plate plane, side datum surface). Alignment of the side datum surface ensures accuracy before semi-finishing.

2、 before finishing, the datum surface of the process reference hole is straighter, the insert allowance is checked, and the processing accuracy is checked and reviewed. Finishing surface 2D, 3D, side punching surface and hole position, finishing process standard hole and height standard, finishing guide surface and guide hole.
3、processing key and difficult points, the process should be particularly emphasized, the need for combined processing, the process is clearly expressed. The process preparation is concise, the expression is detailed, and the processing content is expressed as numerically as possible. When the insert needs to be machined separately, pay attention to the process requirements for machining accuracy.
4、mold parts processing precautions: after combined processing, the connector mould insert parts need to be processed separately, and the benchmark requirements for the process installation of separate processing during combined processing. The spring is easily damaged in mold processing, so it is necessary to choose the mold spring with a long fatigue life.
In recent years, China’s mold industry has grown rapidly at an average rate of more than 15%, far higher than the average value added of national GDP. Among them, precision casting molds account for about 5% of the total output value of various molds, and the annual growth rate is as high as 25%. At present, China’s automobile and motorcycle industry has entered a period of rapid growth, and the output has increased significantly for many years. In particular, the rapid growth of cars closely related to the precision casting industry has increased the demand for complex and precision casting molds.

The importance of precision injection molding in medical device manufacturing

 

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In the medical industry, precision injection molding technology is a very important part, and medical precision injection molding technology is a crucial part of the medical industry. Here we introduce precision medical injection molding from medical injection molding factory, medical precision mold, medical precision injection molds of medical products respectively.

In the medical precision injection molding industry, medical injection mold manufacturers are very core. Because the quality and reasonable use of medical molds are crucial to the production of medical precision injection products. Different from the general injection mold, the technical requirements of medical precision injection mold are higher, because in medical devices, the quality and precision of the product are very strict.
Today, medical injection molding products are indispensable equipment and products in the medical industry, and their manufacture requires experience, skill and knowledge. Medical injection molding manufacturers have many years of experience and skills, focusing on medical injection molding manufacturing, they have the following advantages:

1. Higher quality: Medical injection molding manufacturers use high-quality raw materials and the latest injection molding technology to ensure that the quality of products produced meet the requirements and standards of the medical industry.
2. More reliable: The injection molding manufacturer monitors, analyzes and tests the product process to ensure that the product fully meets the medical equipment requirements and standards of the medical industry.

3. Mass production: Medical injection molding manufacturers use advanced production technology and equipment, can mass produce medical syringes, infusion sets, interface pads, brackets and other products to meet the needs of the medical market.
4. Provide customized solutions: Medical injection molding manufacturers can provide corresponding medical injection molding solutions according to the needs of different medical device products to meet the specific needs of customers.
5. Strict quality management: Medical injection molding manufacturers have a sound quality management system to ensure that from the procurement of raw materials to the delivery of products, every link follows strict quality control standards.

To sum up, medical injection molding manufacturers have experience and skills, and attach great importance to quality and safety, and can provide the medical industry with reliable, high quality and compliant medical injection molding products.