Four key points for the maintenance of the injection molding machine

In order to make the machine creates value with the highest efficiency,and works in the best condition,you should pay attention to the daily inspection and maintenance of the injection molding machine,so that you can prevent or reduce the mechanical parts and hydraulic device with high performance failure,improve the accuracy of products, reduce wear and prolong life.

The content of the maintenance of the injection molding machine can include the following four parts:qyyize06
1.Safety agencies,such as whether the adjustment of the safety bumper is reasonable and reliable.
2.Mechanical adjustment,such as the drive of each machine, electric, oil road, etc., the bolts of each part is locked tightly.

3.Electrical computer,such as whether electrical insurance is properly matched.
4.Hydraulic Circuit,such as pressure and flow test of hydraulic system.

The maintenance of the injection molding machine is aimed at keeping the equipment in the best state of performance,ensuring the smooth injection mold processing,prolonging the service life of the machine,and reducing the cost of maintenance,I hope you can attach importance to it.

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The influencing factors of mold components surface polishing

In the mold components processing industry, surface polishing should be known by a lot friends. Today follow us to look, what are the influencing factors of mold components surface polishing? What are the most prominent aspects?

1.the surface condition of workpiece.
In the process of machining, surface of materials will be damaged by heat, internal stress, or other factors. Improper cutting parameters will affect the polishing effect. The surface after EDM  is much more difficult to grind than the surface after machining and heat treatment. So, before the end of EDM, it should adopt the electrospark fine trimming . Otherwise, it will form the hardening thin layer on the surface.

If the criteria of electrospark fine trimming is selected improperly, the depth of the heat affected layers can up to 0.4 mm. The hardening thin layer is harder than the matrix hardness. It must be removed. So it's best to add the coarse grinding, which provide a good foundation for polishing process.

2.The quality of the steel
High quality steel products is the premise of good polishing quality. All kinds of inclusions and porosity in steel will affect the polishing effect. To achieve good polishing effect, the workpiece must indicate the polishing surface roughness at the beginning of the machining.

3.The technology for heating processing
If the heat treatment is improper, there will be differences on the steel surface hardness and property, which can cause difficulties for polishing.

4.The polishing technology
Because the polishing is mainly completed by manual work, people’s skills are still the main influencing factors of mold components surface polishing.
From the above can get to know, there are four factors influencing the mold components surface polishing. If you want to know more about mold parts polishing, you can come to our official website to find.

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Development of Core Pins And Sleeves Technology

  Along with social progress, economic development, all walks of core pins and sleeves technology are developed,the core pins and sleeves  industry has developed, many core pins and sleeves industry for the mold demand also began to change, precision core pins and sleeves industry prospects of a broad, precision core pins and sleeves  market supply situation. However, the proportion of high school low-end mold industry  production in China is extremely uneven, which is not conducive to the development of mould technology, China mold industry, to speed up the adjustment of structure,the development of high-end market, synchronized with the international market.

   Compared to the previous, the technological level of China core pins and sleeves  technology has greatly improved, but the proportion of high school low-end domestic mold industry production is extremely unbalanced, which is not conducive to the development of China mold industry. Although in recent years, the structure and system of mould industry in our country has made a great change, mainly as follows: the high-grademold, large-scale, precision, complex, long life. But because of China middle and low mold demand is too large, while the high-end core pins and sleeves technology but self rate of less than 60%. It is not difficult to see, the unreasonable.

    In recent years, domestic core pins and sleeves technology  enterprises continuously improve mould technology andproducts, therefore, some core pins and sleeves technology begin to flow in the world, success among some high-end industry supply chain system, it is to replace some imported products, get rid of the dependence on the. But undeniable is, just a few among the international high-end market.

   According to the 12th Five Year Plan, China core pins and sleeves industry will focus on breaking large core pins and sleeves design,  automotive plastic mould, plastic mold parts and so on. Only by continuously follow up these new advanced technology,advanced products, not only for the times, this is also the reason why yize mould in core pins and sleeves technology has been popular, along with the pace of the times, and strive to do auto mold parts. Along with the technical level of China mold industry, improve product level gradually increased.

  China mold industry in the future will continue to increase production capacity.The product structure toward the development of high-end mold, to the import and export structure improvement.

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What is the principle of profile grinding?

It is the most commonly used and most useful method that using profile grinding to finish punch, mold and cavity module and core in grinding mold manufacturing. So what is the principle of profile grinding?

The principle of profile grinding is as follows:
The mould forming parts such as the punch edge and the cavity of the pieces of many shapes, usually by mane brick with straight line or circular arc and arc dash alignment is decomposed into several linear and circular short dash line, and then segmented grinding, which are connected into a slick, grinding way light the whole and fit pattern.

This is a "green channel" of understanding profile grinding.In addition, the profile grinding is characterized by good quality, high accuracy and fast processing speed. The mold parts are usually shaped and machined after heat treatment, which reduces the influence of the deformation of the parts after heat treatment on the precision of the mold.

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The design and technology of domestic precision connector mold parts

      Mold processing technology is an advanced manufacturing process, which has become an important development direction of the mold industry, today we will discuss the design and technology of domestic precision connector mold parts.

      Precision connector mold parts are used widely in aerospace, automobile, machinery and other industries,and advanced mold p rocessing technology can improve the overall efficiency and competitiveness of the entire manufacturing industry.However, there is still a long way to go for the the design and technology of domestic precision connector mold parts.

      We can set up the database of mold process and provide more data of processing method for manufacturing enterprise.The advantages and disadvantages of various processing methods are apprehended at a glance, which is of great significance to promote the of plastic mold parts processing technology,and the design and technology of domestic precision connector mold parts are also developing actively toward this direction.

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How To Judge The Quality of Connector Mold Parts

   How to judge the quality of connector mold parts? Connector mold parts is the main products in Yize mould. So it is important for us to judge the quality of connector mold parts.
  The important parts of connector mold parts is the surface quality.The surfaceis rough, the actual contact area is small, convex peak pressure per unit area increases, more easily surface wear. Even in a lubricating oil conditions, also because of the critical value of contact pressure over the oil film tension,destruction of the oil film forming, by increasing the wear surface layer.

   The hardening layer on the surface of the surface layer hardness of connector mold parts to improve, so that the surface of the elastic and plastic deformation is reduced,reducing the wear, to improve the wear resistance of connector mold parts.
  If the surface of connector mold parts quality is good,we will judge the quality of connector mold parts is good. Please be confident in our quality of connector mold parts.

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What the precision plastic mold components suppliers pay attention to？

  With the continuous development of precision plastic mold components, precision plastic mold components suppliers pay more and more attention to the quality of precision plastic mold and institutional diversity, so as to understand the processing characteristics of precision plastic mold components, also is the emphasis on processing technology of plastic mold parts, so that better processing quality,and various precision plastic mold components in order to meet the needs of customers, more and more requirements.

   Precision plastic mold components of the structure with a variety of shapes and sizes, this is the precision plastic mold components suppliers should know. The following is the author of yize molds for you to analyze the structure of the specific parts of the processing characteristics, the first choice to analyze the parts which are composed of the surface, because the surface is the basic shape of the processing method of the basic factors. Precision plastic mold components are composed of a number of basic surface and special surface. There are inner and outer cylindrical surface, conical surface and plane surface, and the surface of the special surface is mainly in the surface of the spiral surface, the involute and the other forming surface.

 For example, the outer surface of the cylindrical surface is generally made of turning and grinding, and the inner hole is obtained by the method of drilling, expanding, hinge, boring and grinding. Secondly, the surface size of the process also has an important influence, for example, large holes and small holes, deep holes and shallow holes in the process have different characteristics. Therefore, in the analysis of parts of the structure, not only should pay attention to the parts of the various components of the surface itself, but also pay attention to the different combinations of these surfaces. It is these different combinations that form the structural characteristics of the parts. For example, the inner and outer circle is the main surface, which can be composed of disk and ring parts, and can also form a sleeve type part. For the sleeve parts, but both sleeve is a thin-walled sleeve shape complex.

   These different structures of precision plastic mold parts in the process often have a greater difference. Precisely because of this difference makes precision mold components suppliers strive for excellence, the pursuit of more superior processing technology.

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How to Choose the Precision Carbide Punches Processing Factory

It's really hard for buyers about choosing a absolutely good precision carbide punches processing factory,so here I will talking about the five standards of choosing precision carbide punches processing factory.

Choosing the Precision Carbide Punches Processing Factory 

1. Look at the R & D capability of carbide punches. By looking at the ability of a design engineer, it is possible to estimate the processing capacity of a plant.

2.Look at the processing precision of carbide punches. Selection of precision tungsten steel parts processing factory, regardless of brand, to the quality first, the best conditions to do the test.

3. Look at whether the factory has good credibility and integrity. "Good faith management" not only requires buyers, but also requires manufacturers to strictly abide by.

4. Understand the basic situation of the manufacturer, history, inspect the time of the establishment of the factory to verify the market competitiveness of the manufacturer. The company's various documents and profiles, the company's website, mature market programs, and so on, can become a way to understand the manufacturers.

5. To see whether there are high attainment salesmans in the factory. In addition to products, business personality charisma also directly affect buyers choose processing manufacturers.

Dongguan YIZE MOULD Co.,LTD is a precision carbide punches processing factory that has many years of experience in tungsten carbide mold parts processing. After years of hard work,YIZE has become a high-quality supplier,so choose YIZE is the choice of quality!

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The Excellent Precision Pastic Mold Parts Processing Factory---YIZE MOULD

Dongguan YIZE MOULD Co.,LTD is a famous precision plastic mold parts processing factory in Changan town,and our precision plastic mold parts have always good reputation.As an excellent precision plastic mold parts processing factory,today YIZE will talk about the forging process of precision plastic mold parts.

Precision plastic mold parts free forging process can be divided into basic processes, auxiliary processes and finishing processes three categories.

Precision plastic mold parts processing basic process is to change the blank shape and size to obtain the required forgings of the process, such as upsetting, pulling, punching, bending, twisting, misalignment, etc.; auxiliary process is the basic process for easy operation preformed deformation process, such as pressure jaws, the edge of the slab, pressure shoulder, etc.;finishing process is used to trim the surface defects forgings, so that it meets the requirements of the pattern of the process, such as calibration, formation, spheronization and so on.

If you want to find an excellent precision plastic mold parts processing factory,you must not miss YIZE MOULD!Welcome to send drawings and offer,our professional production personnel and business personnel will serve you!

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The knowledge that you need to know when ordering precision mold parts

    Nowadays, the market competition is intense. Whatever industry you do would have a lot of rivals. So does precision mold parts industry. A lot of friends know nothing at the time of ordering precision mold parts, so it is quite possible to buy something not suitable. Today we mainly talk about the knowledge that you need to know when ordering precision mold parts.

In fact, before ordering, you need to consider a lot of problems. For example, whether the product has a metric and imperial dimensions on a global scale. And, for a supplier, the standard thing may be not standard for another supplier. Therefore, when you purchase precision mold parts, you must communicate with the precision mold parts suppliers about the following questions: the global replaceability, the stability and traceability of product quality, the compatibility of mold parts, the range of products, the source of materials, the effectiveness of the non-standard accessories, product certification, mold parts maintenance skills, the product price (whether inclede the tax and shipping), and the interchangeability of parts. I will illustrate the following three points in detail.

    1.Simple installation and mold parts maintenance skills: Check whether attach the simple installation instructions. Packaging products should also be marked with some maintenance skills together, such as cleaning, lubricating, disassembling and replacing skills.

    2.the product price (whether inclede the tax and shipping): These mold parts should have the value-added space of market competitiveness, and their material must be genuine.

    3. the interchangeability of parts: After a period of time, you can replace the previous version in time when the supplier's component design has changed.

    For all the above factors, you should consider when ordering precision mold parts.

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Why the Sales of Tungsten Carbide Mold Parts is not High?

Under the current advanced promotion technology, the sales of tungsten carbide mold parts is still not very good. It is because the present scale of production, manufacture level of domestic mold enterprise is inferior.

At present, a considerable part of domestic mold manufacturing enterprises are private enterprises or individuals. Limited by the capital, sites, technology, information communication and many other factors, quite a number of enterprises depend on traditional equipment and manual manufacturing to complete, that is difficult to have scale. They can only produce some medium and low-grade mold. It is difficult to introduce advanced die making technology and advanced equipment. So the sales of tungsten carbide mold parts is not high.

Dongguan Yize mold parts Mr.wang said, technical backwardness is often easy to see, but sometimes it is difficult to realize the backward management. Generally, the management of foreign advanced mold enterprise is according to production process. But some Chinese mold parts enterprises still continue to use that kind of a teacher with a few disciples, implements the labor contract system from the beginning to the end.

It can be seen from the above analysis, Backward mold manufacturing system is the reason why the sales of tungsten carbide mold parts is not high. So in this case, we should manage all aspects of production, improve the production system, and increase the innovation and development of tungsten carbide mold parts industry. Tungsten carbide mold parts is the basic process equipment of industrial production, known as the mother of industry.

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About the definition of precision stamping spare parts

      Precision stamping spare parts occupy an important position in many related industries,so what is the definition of precision stamping spare parts?Let's have a look at it!

      The so-called precision stamping spare parts is to process the metallic or nonmetallic materials with mould and professional press machine in the industrial production,and so that get the shape we need.
      Mold is generally divided into plastic mold and non plastic mold,and non plastic mold includes casting mold, forging die, stamping die, die casting mold, etc..

      Precision stamping spare parts is an important index to promote China's GDP. Now private mold enterprises continue to develop,and the mold production technology,production experience have been improved,we need to develop continuously under the premise of understanding the definition of precision stamping spare parts so that strive to occupy a higher position in the world mold and die industry.

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The discussion about principles of EDM machining

In the modern mold manufacturing industry, EDM machining has the same position as grinding machine, milling machine, lathe, wire cutting and so on, and it is an indispensable process.Today I'd like to introduce the principles of EDM machining.

1.Macro explanation
The principle of EDM machining is the process of converting electric energy into heat energy (instantaneous about 10000 degrees) by means of the positive and negative charged body (i.e. electrode and workpiece) which is close to but not touching, namely, the electrode and the workpiece, so as to achieve the purpose of forming the corrosion process.

2.Microscopic explanation
The principle of EDM machining is to produce a strong electric field when the negative electrode is infinitely close to the workpiece by mechanical control without touching the workpiece with positive charge. It produces electron flow, impacts the outer electrons of the insulating liquid particles, increases the number of electrons in the form of Pyramid, and then bombardment the atomic particles on the surface of the workpiece with extremely high acceleration and speed, so that it can fall off under the influence of the blasting force after the high temperature.

The principles of EDM machining are as shown above,in summary, the EDM machining is a kind of precision machining, as a technical personnel,we must know its principles so as to do a good job of EDM machining of mold parts.

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Selection of Precision Mold Parts Products

   According to the precision mold parts material and precision mold parts products batch materials,to meet the precision mold parts products processing requirements, should have good precision mold parts processing properties, easy machining, good ability, heat treatment deformation.

  To meet precision mold parts requirements, in precision mold parts manufacturer, usually according to the similarity of precision mold parts products structure and process, can be roughly divided into various precision mold parts of the die working surface parts, sheet metal parts, shaft parts, sleeve parts etc.. The precision mold parts processing method mainly includes mechanical processing, special precision mold parts processing two categories, mechanical processing method mainly includes the cutting and processing all types of metal cutting machine tools, CNC cutting machine with normal and car, milling, planing, drilling, boring, grinding can be completed most of the precision mold parts products processing, adding to the precision mold parts products operation, can realize the whole precision mold parts products manufacturing. Mechanical precision mold parts processing method is the main method of precison mold parts,precision mold parts even by a special machining method, also need to be pre processed by mechanical processing method.

  With the requirements of the continuous improvement of quality, high strength, high hardness, high toughness and other special properties of die materials appear and complex surface, hole is constantly increasing, the traditional mechanical precision mold parts processing method has been difficult to meet the requirements of the mold processing. Therefore, the direct use of electricity, heat, light, chemical process, electric chemical, energy and other special processing have been developed very fast, special processing method at present by the electric processing has been widely used in modern precision mold parts manufacturing, it is an important supplement to the machining methods.

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Precision mould parts machining center

  Dongguan City, the famous city China mould,it is the precision mould parts machining center too.Mould people embracing with innovation of science and technology, technical content of high-tech people more and more high, businesses began to dig into the precision mould parts,in order to make our science and technology innovation,they in the way of precision mould parts customer customization and polishing grinding.
  Precision mold parts customer customization of the processing factory is a way of management, mainly in order to facilitate the processing of precision mould parts of processing factory, Yi Ze precision mould parts machining center using this method to produce mould parts customization . A custom precision mould parts accuracy is: + 0.001mm dimensional tolerances and concentricity, roundness is less than 0.002 0.0015mm, surface roughness and straightness tolerances in 300mm Ra0.025 less than 0.002, and in accordance with the national standard GB, Japanese standard JIS, German standard DIN, American Standard AISI international industrial standard production.

Precision mould parts customer customization is customized according to the needs of customers, the customers to sample, to map the client made more prominent, customer oriented, customer supreme principle, Yi Ze mold lets the customer processing of mould parts more satisfaction and confidence.
  In addition, Yi Ze play precision mould parts machining center by the method of precision mould parts polishing and grinding, polishing and grinding  precision mould parts can improve the surface quality of round parts, meet the requirements of surface quality of parts and precision, and can prevent rust, more importantly, polishing can increase the life circle.
  Precision machining center for precision mould parts customer customization and polishing grinding is the mold industry's technological innovation and business innovation. To promote the rapid development of precision mold parts.

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The Meeting of Sharing Experiences Has Been Held in YIZE MOULDS Last Night

In the era of continuous progress,if an enterprise does not progress in thought and technology,it will eventually be eliminated by the times.As an excellent precision connector mold parts manufacturer,YIZE is also pays attention to the development of the times so that keep up with the pace of the times.

In order to strengthen the cohesion of enterprises,improve production technology,and ensure that the delivery time is punctual,there was a meeting of sharing experiences that was held by Mr.Wang of YIZE MOULD last night.

During the meeting,Mr.Wang shared his life experience and summed up his experience at first:
1.Labor can make life rich,make people respected,create personality,set an example,make the family happy,and make people harvest happiness.
2.We must change,be strong,and overcome our weaknesses.
3.Even if there are shortcuts, we will stick to our principles.
4.In the face of difficulties and setbacks,either burned to ashes, or Nirvana rebirth.

Secondly, the current situation of production of Yi Ze, the biggest enemy of the delivery stage of our point of view, and encourage Duoyi colleagues to work together to overcome the difficulties, improve production technology, delivery guarantee, guarantee the mould parts, parts quality, do a professional precision connector mold parts manufacturer.

1.Everyone tries to carry out perfectionism
2.Making every effort to do every step
3.Keeping a high degree of alertness, even with minor errors, can lead to serious consequences
4.All actions listen to command

Finally, Mr.Wang shared his own views on the future development of the connector:the absolute competitiveness of the future, high price is not a problem, the popularization of automation will become a new trend.
1.Degree of automation
2.The stability of talents
3.Clear goals
4.A high degree of unity
5.Taking the initiative to take responsibility
6.Guarantee of delivery date

Perseverance is the way to success,as an excellent precision connector mold parts manufacturer,YIZE has developed in Dongguan mold industry for more than ten years,we believe that YIZE will get better and better!

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The development trend of plastic mold components making industry in China

    With mold industry technology continues to mature and progress in China,There are a large number of outstanding precision plastic mold components making industrial enterprises. For example, automobile mold enterprises. At present, there are more than 100 mold companies won the "China's key enterprises," the title.

    In the industrial distribution, China's mold enterprises from the Pearl River Delta, the Yangtze River Delta to the mainland with the north, the new mold production concentrated area will appear. At present, China's precision mold parts pieces of custom production plant has more than 80 thousand, more than 2 million employees, the mold production amount reached 100 million yuan. Advanced science and technology, China plastic mold components making industry growth due to the international custom precision plastic mold components making industry. So we should as far as the development of science and technology and the advanced technology into mold production, to further promote the development of China plastic mold components making industry, enhance the mold industry influence in the world in.

     YIZE as a high-quality precision mold parts,plastic mold components processing factory in Guangdong,China, keep pace with the times, has been committed to providing customers with quality service, high quality products. Yi Ze mold is one of the important mold enterprises in Dongguan's mold industry, to promote the development of precision plastic mold components making industry in china.

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Sharing some basic knowledges of injection mold

Recently, a lot of mold non-professionals have been asking me zbout some basic knowledges of injection mold.Today I would share some basic knowledges of injection mold.

1.What is the injection mold?
Injection molding is a tool for the production of plastic products, as well as a tool for the complete structure and precise dimensions of plastic products. Injection molding is a kind of processing method used in mass production of some complex shape parts.

2.What is the injection machine?
Injection machine is a thermoplastic plastic or thermosetting plastic plastic molding mold made of plastic products of all shapes of the main molding equipment. It is divided into vertical type, horizontal type, full electric type and oil pressure type.

3.What are the parts of the injection mold?
The injection mould is composed of gating system, injection mould base part, mould cavity forming part, mould cooling system, mould positioning system, ejection system and exhaust system.

Mold is the mother of the industry,and is the core of the manufacturing industry,in short,theory and practice should be combined to do a good job in injection mold processing.YIZE MOULDS will always provide relevant informations for you!

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What is the correct thinking of mold processing?

Mold has always been called the mother of the industry.But with the rapid change and demand for appearance individuality of product,the mold processing tends to two-level differentiation,and then what is the correct thinking of mold processing? Now I'll analyze it in three ways:

1.The core of mold manufacturing is mold programming
It determines the processing methods and processing accuracy of mold site,which is just like the mold cost is the same as the mold design.

2.Tooling system of mold manufacturing
This is the mold manufacturing framework, but also a carrier of all parts processing. The stability and accuracy of the system determines the quality and efficiency of manufacturing.

3.Mold processing automation
a)We should set up standardization in many ways,which is the basic condition.
b)Integration of the equipment data with CAM data, part three degrees and correction data processing etc.
c)Select your tooling system and data management carrier.
d)Build complex automation--pipelining+unit type

Above, I analyzed the correct thinking of mold processing from three aspects, in fact,no matter what kind of development mode the mold processing would be,the standardization,the automation,and the information are the foundations.

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The purpose of mold parts core pins and sleeves

In the mold, the most common mold parts include flat ejector pin, core pins and sleeves, etc. Flat ejector pin is used more in plastic mold. Flat ejector pin is more difficult to grind than mold parts core pins and sleeves, so it is generally more expensive. Their main materials include SKD61、SKD11、SKD51、SKH61、AKH51、SKH11 and so on. Flat ejector pin mainly used in the ejection of rod part of plastic products and the elongated glue. When round thimble can not drop, we choose to use flat ejector pin.
The machining process of mold parts core pins and sleeves:
From design to machining, the diameter of core pins and sleeves should be first to determine. X, Y position can output a text file. Moreover, you can also add some other dimensions.

The purpose of mold parts core pins and sleeves:
1.In the plastic mold, separate the product from the mold, which is the most commonly used.
2.Carbide core pins and sleeves, such as tungsten carbide core pins and sleeves, can be used to pass the long and thin holes.
3.core pins and sleeves is assembled on a lathe or grinding machine, which is used to support the workpiece and the workpiece turning around its head conical metal rods.
Yize as one of leaders of core pins and sleeves manufacturer in China, we regard providing high-quality core pins and sleeves to customers as our mission.

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Analyzing the machining process of precision mold parts

The machining process of precision mold parts is equal to the mold

manufacturing process and the process of converting mold parts design into

mold parts product,which includes design,manufacturing,procurement of

standard parts,mold assembly and mold acceptance and other works.

The main task of studying on the machining process of precision mold parts

is to explore the possibility of mold manufacturing,and solving problems of

how to manufacture mold.A mold is composed of several parts,so the

fundamental way out is to seek high quality precision mold parts processing

with low cost and short cycle.

The cost, cycle and quality are the main economic and technical indexes of

mold manufacturing industry.Three indexes, which cannot be considered solely,

should be comprehensively considered, and the three links of design,

manufacture and use should be coordinated. In the design, the feasibility of

the manufacture should be fully considered, and the manufacturing

requirements should be satisfied and the users should be used in the

manufacture. Design and production should also understand the use, making the

design to meet the use of the premise of easy to make.

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