Teach us how to reduce the wear rate in the process of precision parts processing?

 

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In the process of precision parts processing, reducing the wear rate is the key to improve product quality, extend equipment life and reduce production costs. The following are some effective measures to reduce precision parts machining.
Wear rate in process:

1. Optimize design and material selection

Reasonable design: By optimizing design, reduce friction and stress concentration points between parts, select reasonable tolerances and fit gaps to reduce wear.
Selection of wear-resistant materials: according to the working environment and requirements of the parts, the selection of materials with high hardness, high wear resistance, corrosion resistance and other characteristics, such as wear-resistant precision ceramics, cemented carbide, etc.

2. Precise control of machining parameters

Cutting parameters: Set parameters such as cutting speed, feed rate and cutting depth reasonably to avoid excessive cutting force resulting in parts surface damage and tool wear.

Temperature control: During processing, the temperature of parts and tools is controlled to avoid the deterioration of material properties and the deterioration of wear caused by excessive temperature.

3. Improve machining accuracy and surface quality

High-precision processing: The use of high-precision processing equipment and technology to ensure the dimensional accuracy and shape accuracy of parts, reduce wear caused by poor fit.
Surface treatment: The surface of the parts are polished, shot peening and other treatment, improve the surface finish and hardness, reduce the friction coefficient and wear rate.

4. Use and maintain the device properly

Regular maintenance: Regular maintenance and maintenance of processing equipment, inspection and replacement of worn parts, to keep the equipment in good condition.

Reasonable use: Avoid equipment overload operation and frequent start and stop, reduce parts wear caused by equipment failure.

5. Lubrication and cooling
Lubrication: In the process of processing, the use of appropriate lubricants, reduce the coefficient of friction and wear rate. At the same time, change the lubricant regularly to keep it clean and effective.
Cooling: Coolant is used to cool the machining area, reducing the temperature of parts and tools, reducing thermal wear and deformation.

6. Monitoring and testing
Real-time monitoring: The use of sensors and monitoring systems in real-time monitoring of vibration, temperature and other parameters in the processing process, timely detection and processing of abnormal conditions.

Regular inspection: Regular inspection of the processed parts, assessment of its wear, and adjustment of processing parameters and processes according to the test results.

7. Training and management

Personnel training: Professional training for operators to improve their skill level and operation standards, reduce wear caused by human factors.
Management optimization: Strengthen production management and quality control to ensure the stability and consistency of the processing process and reduce the wear rate.

Junjie as a Professional high precision mould components manufacturer, more than ten years of processing experience, dedicated to serve you

junjie mold parts stick to quality and control quality

 

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junjie mold parts is engaged in the processing and service of precision mold parts. The company adheres to the quality policy of “professional and efficient, quality first, heart service”. Today, we talk about how we control the quality.

First, the acceptance of raw materials is the key link of product control, is an important premise to ensure product quality, so our company is equipped with a vibrating screen for sand powder raw materials for inspection, and commissioned a third party ceramic laboratory for composition analysis, strictly control the acceptance standards of raw materials.

Second, the company has been strictly control each production link, to provide customers with high-quality products, in the smelting process adhere to the composition of each furnace molten steel test, to ensure that the product material composition are in line with national standards, and our spectrum analyzer is equipped with a variety of metal analysis channels to meet the needs of customers for various alloy steel.

 

Third, in the dimension control link, our CMM covers almost all types of dimension measurement, through the construction features, it can also detect flatness, roundness, concentricity, etc., import product structure model, but also can quickly and efficiently repeatedly measure batch products. At the same time, our company is also equipped with optical measuring instrument, hardness measuring instrument, surface roughness measurement, tensile testing machine and other advanced testing equipment.

junjie Professional high precision mould components manufacturer has been established for more than ten years, insisting on checking from the source, strictly doing inspection, supervision and other links. In the future, junjie mold parts will continue to adhere to quality and control quality. junjie mold parts was founded in 2003, focusing on the production of precision casting, precision castings, silica sol investment precision castings, CNC CNC machining outstanding suppliers, from mold manufacturing to precision casting production to provide joint development and one-stop customized services, committed to provide high-quality precision casting for China’s high-end manufacturing industry.

Precision foundry site renovation and upgrading brief

 

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​​In order to improve the working environment of the workshop processing site of junjie Company, the company planned the site together and re-purchased the floor board to place production materials in a standardized manner; Custom shelving, sorting and placing of tools and fixtures; Organize all employees to clean the production site and redraw the functional areas.

​The main goal of this transformation is to organize, integrate the production line of employees, and reduce the time for employees to find production materials and production tools through classification and placement, so as to improve production efficiency. The next phase will continue to transform the junjie mold parts site environment to create a cleaner, brighter and more comfortable working environment for employees.

​​​junjie mold parts factory was founded in 2012, focusing on the production from mold manufacturing to precision casting production to provide joint development and one-stop customized services, is committed to China’s high-end manufacturing industry to provide high-quality precision casting, if you have questions about precision casting, precision casting, welcome to consult us!

Quality first service with heart

 

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Precision mold parts manufacturer junjie mold parts will regularly hold a weekly quality improvement meeting every week, analyze and review the customer feedback, quality anomalies and quality findings one by one, find out the reasons, implement improvement measures, and clearly follow up the responsible person.

junjie mold parts unanimously stressed the requirement that all responsible units should conscientiously implement various corrective measures, and the quality department should lead the tracking and verification of the corrective plan to form a closed ring. All departments should actively participate in quality improvement, carefully learn precision mold process knowledge, and consolidate industry knowledge.

The company has been implementing the concept of “quality first, heart service”. It aims to continuously improve the quality awareness of all staff and promote development by quality. junjie mold parts was founded in 2007, focusing on the production of precision mold parts, non-standard round parts, CNC CNC machining outstanding suppliers, is committed to China’s high-end manufacturing industry to provide high-quality precision mold parts, if there is a question about precision mold parts processing, welcome to consult us!